It is a type of coating that is specified as epoxy grainy coating, that is, orange peel pattern. It is a floor covering material that is easy to clean and does not hold dust, and is preferred in areas subject to general heavy traffic.
It is a type of floor covering that makes new concrete floors or worn, pitted, damaged concrete floor surfaces shiny, dense and semi-rough. With this chemical coating, floors can be created quickly and durable. About one day after the floor covering is made, it becomes walkable. For full mechanical and chemical resistance, it should not be exposed to heavy loads by waiting for 7 days.
Surface Preparation
It is the preparation of the surface, which is the beginning of epoxy coating processes, for coating. In order to remove loose particles, low strength grout layer and roughen the surface, the surfaces are made solid, clean, rough and open porous after surface preparation. Epoxy primer is applied to the prepared surfaces in the next step. Epoxy primer is the binding layer between the surface and the coating to be made. It is important that the primer is done in accordance with the surface preparation technique so that it can do its job and hold onto the concrete.
Performing Surface Checks
Mistakes such as pit, crack, fracture are made with epoxy primer and epoxy mortar. Repairs deeper and larger than 4-5 mm are made with cement-based repair mortars suitable for epoxy coating. If the cracks are deep and there is a danger of water coming from the ground, the crack cutter should be filled by performing epoxy ejection. If there is a possibility of the cracks moving over time and reflecting on the coating, we recommend repairing them by strengthening them with glass fiber.
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Before applying epoxy, attention should be paid to the humidity conditions and waiting times.
Epoxy Primer Application
The cleaned, cracked and joint repaired reinforced concrete surface without moisture and water problems is made suitable for epoxy primer and solvent-free primer is applied to the surface. The material may vary according to the surface. Solvent-free epoxy primer should be impregnated on the surface with a single layer of roller. Quartz sand is sprinkled on the primer. Epoxy primer; It fills the gaps, increases the impact and chemical resistance of the surface and ensures adhesion to the next surface.
Intermediate Coat Application in Epoxy Coating
While applying epoxy primer, the surface must be protected from moisture, dust and airflow. It should not open to pedestrian or vehicle traffic in any way. Depending on the air and ambient temperature, epoxy coating material is applied on it 8 hours after the primer application. Epoxy coating material can be applied in the desired color. Depending on the air and ambient temperature, the surface becomes suitable for use within 48 hours.